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Optical bonding for industrial displays with optimised readability

Perfect visibility without compromise—thanks to optical bonding! By removing air gaps between the display and glass, we ensure unparalleled clarity, reduced reflections, and optimized readability for industrial displays. Learn more about the various materials and techniques used in optical bonding that are responsible for this impressive optical performance. 

Optical bonding materials

LOCA OCR

LOCA / OCR

LOCA (Liquid Optically Clear Adhesive) is a liquid, optically transparent adhesive that we cure using UV light. This highly transparent adhesive is ideal for the precise bonding of rigid components such as TFT displays, touch sensors and cover glasses.

OCA

OCA

OCA (Optically Clear Adhesive) is a transparent adhesive coating that is used particularly in optical bonding lamination processes. This adhesive is suitable for bonding flexible and rigid components and is often used to bond FF sensors to cover glasses.

Gel

Gel

Gel is a flexible adhesive film that is ideal for the optical bonding of rigid components such as TFT displays and cover glasses. Thanks to its high flexibility, the gel adapts ideally to the surfaces and provides an even, transparent bond.

Optical bonding processes

Dam & Fill

Dam & Fill

Dam & Fill is a precise process in which liquid adhesive is applied in a targeted manner to bond displays, touch and cover glasses. Curing takes place quickly and efficiently using UV light.

Lamination

Lamination

Lamination combines flexible and rigid components using roll lamination and an autoclave process. An OCA coating ensures a homogeneous and stable optical bond.

Hybrid Optical Bonding

Hybrid optical bonding

Hybrid optical bonding combines the advantages of LOCA and gel in a cost-efficient process. The slit coating process enables precise adhesive application, ideal for high-volume touch solutions.

E-Field

E-field

E-field is an innovative process in the field of optical bonding for cost-effective touch solutions on a large scale. It uses an electric field to control the bonding process of cover glasses and displays.

Advantages of optical bonding

Excellent readability

By applying an adhesive layer between the display and the cover glass, the air-filled space is filled during optical bonding. This not only firmly bonds the components together, but also changes the refractive behavior. Optical bonding allows more light to be transmitted without loss, significantly improving the display's appearance and readability. Even in particularly bright ambient light or direct sunlight, content can be reproduced in a highly legible and high-contrast manner.

Readability of bonded displays

Robustness

With the help of our optical bonding processes, we can increase the robustness of our displays to such an extent that they can be operated precisely and error-free even under challenging environmental conditions. The fixed connection between the display and the touch unit reduces the sensitivity to mechanical impact and also prevents the ingress of contamination. Extreme temperatures, moisture and liquids, dust, vibrations or the possible effects of force can thus be countered in the best possible way.

Robustness of bonded displays

Prevention of condensation

The clouding or fogging of a display is often due to the penetration of moisture when used in strongly fluctuating temperature ranges. Optical bonding fills the area between the display and the touch unit with the adhesive. This prevents (air) moisture from entering the space between the glass and display and condensing on the surface.

Bonding prevents condensation

Outstanding legibility

Improved display of content - even in high light intensity.

Robustness

Increased resistance - even under difficult environmental conditions.

Prevention of condensation

Bonding prevents moisture from penetrating the display and causing it to fog up - even in the event of significant temperature fluctuations.

Industry solutions for optical bonding

Innovative display solutions with optical bonding for a wide range of industries: our customised displays are used wherever maximum readability, robustness and reliability are required under demanding conditions. Whether industrial HMI, food industry or smart buildings: optical bonding ensures that displays remain clear, high-contrast and durable even in challenging environments.

industrial hmi

Industrial HMI

In industrial HMI, optical bonding ensures better readability, even in bright ambient light, dusty conditions or vibrations. The fixed connection between the display and touch unit also increases robustness and resistance to mechanical stress – a decisive advantage in CNC machines, conveyor systems or robot controls, for example.

food industry equipment

Food industry

Hygiene and safety are crucial for applications in food production. Displays with optical bonding prevent condensation and facilitate cleaning while maintaining image quality. This allows production lines, packaging machines and monitoring systems to be controlled reliably.

Charging stations

Industrial Automotive & EV charging

In the automotive sector and at EV charging stations, optical bonding ensures that displays remain easy to read even in direct sunlight, high temperatures or humidity. The additional robustness protects against shocks and vandalism, thus contributing to a longer service life for the systems.

Smart Building

Smart Building & White Goods

For smart building solutions or household appliances (e.g. refrigerators), optical bonding ensures high-contrast, durable displays that remain easy to read in all lighting conditions. At the same time, the strong bond protects the display from moisture, dust and dirt, thus supporting compliance with the respective protection class.

DATA MODUL Inc. - Headquarters
Location address

275 Marcus Blvd
Unit R
Hauppauge, NY 11788
United States

Phone: +1 (631) 951-0800
 

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